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Creating Concrete Molds and Industrial Features Using Foam

Whether it is being used to create precast concrete molds or as a perfect replacement concrete and wood, coated foam is fast becoming the material of choice for industrial features. Lightweight, durable and easy to install, foam provides benefits that قالب بتن traditional materials do not, and it can be used to create a full choice of industrial features — from articles, balusters and capitals, to moldings, arches and quoins.

While foam is an ideal material for creating these features, the related production processes and equipment are just as important. Hot cord foam cutting has become popular for industrial applications because of its capability turn out consistent industrial features and concrete molds without time consuming manual processes — and without sacrificing quality.

However, while separate hot cord foam cutting equipment can handle basic industrial features, there are limitations to the kinds of products that can be created. The character of hot cord equipment, whether using straight or misshapen cord, limits production to basic industrial designs. Incorporating decorative patterns, intricate details or creative designs — the kind of qualities that set architecture apart — is simply not possible with separate hot cord cutting technology. For those looking to move beyond these limitations, a new system that combines a number of technologies into a powerful foam carving solution is answering the bell.

Combining hot cord cutting with 3d laser scanning, CNC (computer statistical control) routing and various finishing capabilities, a built-in foam cutting and carving system pioneered by Streamline Automation represents the next level of innovation in industrial foam and precast concrete mold production. While hot cord cutting technology is an integral component of the software, it is the addition of the scanning, routing and finishing capabilities that introduces a new realm of creative possibilities.

3d laser scanning allows users to add in any design conceivable into their products. Customized software can be used to adapt, combine and scale these designs, while taking a design from positive to negative to manufacture a mold is as simple as a keystroke. While basic industrial shapes can then be cut on the hot cord cutting machine, the CNC router can be used to generator literally any kind of organic shape, design or feature in either positive or negative. These routers are the workhorse of the system, carving intricate designs that have traditionally only been possible with meticulous hand carving. Once pieces are carved, customized spray equipment or foam coating machinery is used to prepare for installation or concrete casting.

Thanks to the seamless integration of various on the house technologies, the software makes it possible to take industrial features from concept to creation with an automated solution. Users can produce creative and decorative industrial features and molds without the labor of traditional hand carving processes, and without the creative limitations of separate hot cord cutting equipment. Perfect replicas of existing pieces and models using either foam or concrete are possible, including accurate historical reproductions.

Beyond taking traditional industrial features to new levels, the software can also create product lines simply impossible with hot cord cutting. Scanning and routing capabilities allow for the creation of decorative wall panels, concrete reliefs, fireplace mantels, concrete sculptures and much more. It is not surprising that this system is gaining popularity as an approach of delivering artistic and innovative industrial designs that stand out from the crowd. Combining modern technology and traditional craftsmanship, the software is revolutionizing the production of industrial foam features and molds.

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